The prepress plate making utilizes the Heidelberg Suprasetter CTP digital plate-making system. The production process is managed by the new generation XL Heidelberg Prinect Press Center, integrating data control for interconnected operations. The setup includes a Heidelberg 3900 photoscanner, Apple graphic workstations, Heidelberg digital proofing systems, and Eizo densitometers for color checking, comprising a comprehensive and advanced equipment suite. The plate-making employs the latest generation Suprasetter CTP system from Heidelberg, controlled by the Prinect Press Center, with Heidelberg's automatic imposition system, color proofing system, automatic color detection system, and automatic color control system. The print color curve values are transmitted to the printing presses, employing the Eizo fully automatic printing color detection and control system to achieve world-class standards.
The printing equipment features the brand new intelligent Heidelberg CX104-8+1 eight-color press, Heidelberg CD102-5+1 five-color press, and Heidelberg CD102-4+1 four-color press, along with the upgraded Heidelberg CD102-9+1 press, setting a global advanced standard for printing equipment. The 8-10 color 800 intaglio press and the variable data inkjet system for demi-sized sheets enhance production efficiency and reduce costs. Multicolor printing technology significantly improves print quality and efficiency with a broader color gamut, the charm of gloss effects, transitioning from flat to three-dimensional, photolithography technology, waterless printing, cold foiling, mixed screening, reverse varnishing, and high-gloss high-precision UV, among other high-tech printing technologies, are widely applied in our company's packaging production, representing the advanced global printing level.
Postpress operations are fully automated, linked, and intelligent, with hundreds of world-class packaging equipment forming an intelligent packaging production system through industrial internet and automated material handling systems. This represents the future development direction of the industry. The facilities include the YJ1040S variable data inkjet system, laser coders, inline and finished product inspection machines, laser photolithography machines, fully automatic 1050 demi-sized foil stamping machines, fully automatic 1050 demi-sized die-cutting machines, fully automatic high-speed laminating machines, fully automatic high-speed UV screen printing machines, Haoyoufu optical control high-speed case makers, hardcover box gluing and assembly lines, clamshell box automatic assembly lines, various automatic card box gluing machines, over ten robotic packaging lines, photolithographic paper production laminating and cutting lines, the Polar 300 paper cutting system, MBO folding machines, the Italian Aster 2000 fully automatic sewing machine, the Martini Pur Perfect binding line, the Kolbus binding line, among a host of advanced equipment. Our company also boasts fully automatic collectible packaging assembly and patching machines, forming a production line composed of over ten binding robots, among many other patented devices, fully realizing standardized, automated, linked, and intelligent product production.
The equipment includes three-knife trimmers, envelope machines, fully automatic lining machines, fully automatic slotting machines, fully automatic platemaking machines, rotary gluing machines, electric corner rounding machines, book block back-pressing machines, fully automatic embossing machines, fully automatic flattening machines, stamp flattening machines, glue machines, saddle stitching machines, laser engraving machines, coding machines, grinding machines (fully automatic), temperature and humidity meters, paper counting machines, electric paper turning robotic arms, etc.
World-leading shrink wrapping, boxing, sealing, packaging, and two automatic labeling production lines, along with dehumidification rooms equipped with Japan's renowned Kawashima dehumidifiers for dry room control, utilize humidification systems for automatic control throughout the entire factory. The environmental control system for the cleanrooms, spanning over 20,000 square meters, meets world-leading standards. This includes fully automatic systems, temperature and humidity meters, paper counting machines, and electric paper flipping robotic arms.
Hundreds of advanced automated devices, integrated with the industrial internet and automated material transport systems along with ERP management systems, form an intelligent system for printing, binding, packaging, and post-processing production, representing the future direction of the industry. Our company has invested over 100 million RMB in the research and development of production equipment, securing more than 70 national invention patents and reaching the standards of national key technology laboratories. This includes fully automatic systems, temperature and humidity meters, paper counting machines, and electric paper flipping robotic arms.
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